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& Dryer Vent Cleaning

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Prefab Chimneys (aka Zero Clearance Fireplaces)


 

Prefab fireplace/chimney systems generally consist of a metal firebox with either metal or refractory panels on the sides, back and floor, a dual or triple wall metal flue pipe and a chimney termination cap. 

They are typically found in homes built during and after the 1970's or during a remodel.  The components have been tested by the fireplace manufacturer and carry a UL listing.  For safety and liability reasons these systems should never be modified.

 
  Shown below are two types of prefab fireplace installations:

One with a surrounding housing called a 'chase',

The other with the metal flue pipe extending up above the roofline...
 

 
 

Prefab Diagram With Chimney Chase

Prefab Chimneys Enclosed in Chase Housing
Prefab Surrounded by Chase with Chase Cover

 
 

Prefab Diagram Without Chimney Chase

 

 

Prefab Chimney Not Enclosed in Chase
Prefabs On Sides Of Condos Without Chases

 

Prefab Fireplace With FC Country Oak Gas Logs

This is a very typical appearance of a modern prefab fireplace.

A prefab fireplace may or may not have glass doors. 

Most of the older prefab fireplaces were not designed to have doors.

Gas logs can be a perfect compliment to the prefab fireplace, since by design they maintain a lower heat temperature than burning wood.

 

Prefab Refractory Sidewalls and Backwall

Shown here are the sidewalls and backwall removed from a prefab fireplace.

The refractory panels (walls and floor) seen on the inside of the fireplace are typically around an inch thick. 

These panels can also be made out of metal--especially on the older prefab fireplaces. 

Click here to see all of the pictures of the replacement of the refractory panels in a prefab fireplace.

 

Notes

 
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Prefab fireplaces are not designed to handle extremely high temperatures.  It is recommended to only burn 2 or 3 small pieces of wood at a time, or 1 manufactured log at a time, such as Duraflame or Pine Mountain.
 

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If the refractory panels do crack, if the thickness of the crack is the thickness of a nickel or more it should be replaced.  Be aware that many manufacturers will only sell the panels as a complete set (backwall, 2 sidewalls, floor panel, and possibly ashlip).
 

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Aftermarket nonfactory glass doors are not recommended to be installed on a prefab fireplace.  They can cause the system to overheat, and since the system was not tested and approved with them any warranty or listing may be void.
 

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Never have any part of the system replaced with anything other than those that have been made and approved by the manufacturer to be installed on your specific system.  This applies to chimney caps, refractories, glass doors, and chimney flue pipe.


While this page provides good information about the prefab chimney systems, we strongly recommend going to some of our more detailed pages about prefabs.

Visit the Prefab Chimney Characteristics page and the Prefab Refractory Panel Replacement page, which shows a complete set of refractories being replaced in a prefab fireplace. 

 
 

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